The hottest northwest oil field special tools to s

2022-10-24
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Northwest oil field special tools to solve the problem of gas valve disassembly

"stationmaster Huang, this special tool for gas valve you invented is very easy to use. Now I replace a valve plate and buffer plate, and it takes only 5 minutes to finish it easily." On November 12, after replacing the valve plate and buffer plate of an air valve of compressor 4, careless people at the initial gas transmission station of the oil and gas transportation and marketing department of northwest oil field shouted at

"stationmaster Huang, this special tool for the air valve you invented is very easy to use. I now replace a valve plate and buffer plate, and it takes only 5 minutes." On November 12, after replacing the valve plate and buffer plate of an air valve of No. 4 compressor, careless people at the initial gas transmission station of the oil and gas transportation and marketing department of Northwest Oilfield said excitedly to the station master, Huang Jin

"I'm happy that you are relaxed because of your high efficiency." Gold stroked this new tool, just like stroking his own child. Not long ago, they also had a big headache for replacing the air valve disc and buffer disc of the compressor

it turned out that when replacing the air valve disc and buffer disc of the compressor in the past, the air valve needed to be fixed on the bench vice, and it took two people one hour to disassemble the air valve. To this end, the improvement of air tightness, water tightness, and other physical properties has been accounted for. A compressor has 16 air valves, which will take 16 hours to disassemble. There are 6 compressors and 96 air valves in the station. One compressor needs to be maintained 6 times a year, how many air valves need to be disassembled, and how long it takes. Not to mention, if the air valve is disassembled for a long time, it will be worn out in a large area and cannot be installed into the cylinder, so the air valve will be scrapped. A set of air valve assembly will cost 6000 yuan. Greatly increase the maintenance cost, not to mention, if the maintenance cycle of the compressor is extended, and the compressor cannot be started in a short time in an emergency, the pressure of the upstream station will be too high, forcing the emergency vent valve to vent and relieve pressure, causing a waste of resources, and also affecting the downstream production and domestic gas

after the account was calculated, Huang Jin felt a chill in his heart and had to find a way to bite down this tough bone, Professor Chen Yongsheng said

based on the long-term understanding of the compressor, there are many communication methods for the computer to receive digital signals. Golden check the compressor air valve requirements is also the most stringent specific installation position. Thoroughly understand the internal and external structure of the air valve, and measure the external diameter, height, perimeter and other relevant parameters of the air valve. According to the specification and model of the air valve, combined with the actual situation, design the drawings by yourself. He also found the steel plate with proper length, width and height from the waste pile, processed it into a tool base, and welded it into a quick air valve removal tool with the appropriate bolt as the positioning pin

this special tool, invented without spending a penny, significantly improves the speed when disassembling the air valve to replace the valve plate and buffer plate. The time for disassembling the air valve to replace the valve plate and buffer plate is shortened from 1 hour to 5 minutes. The personnel are jointly completed by two people, and it can be easily completed by only one person

after this tool is "on duty", it effectively saves the cost of air valve assembly, labor, maintenance and other costs, and can create an annual effect of 519000 yuan

(Wang Weilin, Liu Gaomin)

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